INNOVATIVE LLDPE AND HDPE RESINS COMBINE PROCESSABILITY OF BRANCHED LDPE WITH PHYSICAL PROPERTIES OF LINEAR POLYMERS
Featured at NPE 2006, New Resins Are for Blown Film, Blow Molding, Thermoforming
SAN DIEGO, CA, U.S.A., April 10, 2006: Technology for irradiating polyethylene (PE) without crosslinking it has produced branched high density (HDPE) and linear low density PE (LLDPE) polymers that provide the processing advantages of conventional branched LDPE with the greater toughness and other desirable physical properties of linear PE, it was announced today by Sterigenics Advanced Applications. The company will feature the new resins at NPE 2006 (Booth 842).
RAPREX (R) R-100 branched HDPE and RAPREX R-300 branched LLDPE exhibit the high levels of melt strength required for optimal blown film extrusion, blow molding, and thermoforming, according to product manager Ed Phillips. At the same time, he noted, the irradiation techniques employed by Sterigenics permit a high level of control over branching development that avoids crosslinking, preventing gel content and yielding PE that is completely recyclable.
“RAPREX resins enable processors to achieve greater profitability by increasing throughput rates and reducing scrap without compromising product quality and end-use performance,” Phillips said. “Rheologically these materials behave like LDPE but retain the higher-performance physical properties of HDPE and LLDPE. The high strain hardening, high viscosity at near-zero shear, and good extensibility of these innovative resins are evidence of their stability and consistent performance in processes where melt strength is essential.”
Phillips cited blown film as a case in point. “Historically, many blown film producers have blended LDPE and LLDPE to get the balance of processability and physical properties they need for manufacturing packaging films,” he said. “RAPREX R-300 used alone provides higher blow-up ratios and improved gauge uniformity without dilution of physical properties.”
The accompanying graph provides an overview of the advantages cited by Sterigenics for RAPREX R-300 in comparison with other materials used for blown film, as well as improvements achieved by blending this innovative resin with conventional polymers.
Ed Phillips can be contacted at 1-888-RAPREX-1 from the U.S. or 1-858-271-6330 from elsewhere. His email address is ephillips@sterigenics.com.
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STERIGENICS ADVANCED APPLICATIONS provides radiation processing services and industrial materials such as RAPREX bulk polymers to automotive, packaging, and other consumer and industrial markets. The irradiation process for RAPREX (R) resins operates at rates up to 20,000 tons per hour. Visit www.raprex.com. For parent company Sterigenics International, visit www.sterigenics.com.
Sterigenics International, headquartered in Oak Brook, Illinois, is a contract sterilization and ionization services provider for medical devices, food safety and the treatment of high performance and specialty materials. The company has over 1,000 employees and operates in 40 service centers in North America, Europe and Asia.
